John Pendleton's Badge Portfolio

Objective:

This certification builds knowledge and skills in the fundamentals of industrial electric motor controllers. This industry recognized certification is specially designed to develop soft skills in addition to technical skills. Equipment allows teachers to insert various faults to develop troubleshooting skills – a must to be well prepared for the workplace. The certification first familiarizes students with the operation of individual components, then provides hands-on application opportunities to use them in realistic, industrial motor control circuits. Upon completion of this certification, students will be able to install, commission and troubleshoot the most common electric motor controllers using contactors and relays.

Competencies

• Demonstrate safe practices and procedures when working with industrial motor controls.
• Describe principles and operations related to industrial motor and control circuits.
• Evaluate industrial motor control circuit performance and apply appropriate troubleshooting techniques.
• Interpret and use wiring diagrams, symbols, and schematics to troubleshoot industrial motor control circuits.
• Demonstrate and describe the use of relays, contactors, motor starters and pilot devices in motor control circuits.

Applicable Skills

Objective:

The driving force behind most industrial applications is Mechanical Systems. Gears, drives, bearings, pulleys, and more are found in nearly everything that moves. The Mechanical Systems course covers the installation, use, maintenance, and troubleshooting of mechanical drive components and systems. The industry recognized certification is divided into various topics which deal with the components encountered in industry. The learning is based on practical, hands-on tasks to build know-how in operating and maintaining these vital systems.

Competencies

• Proper safety protocols associated with performing work on mechanical systems.
• Understanding of belt drives, and their roles in industrial applications.
• Proper installation of belt drives and the importance of following specific protocols.
• Identification of the main components of the belt drive systems in industrial installations.
• Understanding of chain drives, and their roles in industrial applications.
• Proper installation of chain drives and the importance of following specific protocols. Identification of the main components of chain drive systems in industrial installations.
• Understanding of gear drives, and their roles in industrial applications.
• Proper installation of gear drives and the importance of following specific protocols.
• Identification of the main components of gear drive systems in industrial installations.

Applicable Skills

Objective:

As an introduction to Industry 4.0, this industry recognized certification aims to relay foundational information about Industry 4.0 and help to establish a base upon which more detailed information regarding the topic can layered. The course will introduce the various industrial revolutions and how Industry 4.0, the internet of things, smart factories, and cyber-physical systems are a disruption to the manufacturing industry and discusses the impact and implications that these advancements introduce.

Competencies

• Explain what Industry 4.0 is.
• Discuss how these changes impact the industry, current and future employees, and other members of the manufacturing value chain.
• Give examples of the benefits and value of Industry 4.0.
• Explain the ‘interconnected world’.
• Define important terms, theories, and ideas behind Industry 4.0.

Applicable Skills

Objective:

This certification provides foundational knowledge and hands on skills in production automation, preparing learners to safely assemble, commission, and maintain electromechanical production systems. Emphasizing Industry 4.0 principles, basic electrical and mechanical systems, motor control, PLCs, sensors and actuators, fluid power, and systematic troubleshooting, the program combines instructor led theory with paired lab work and simulation tools to develop practical competencies for industrial automation environments.

Competencies

• Explain Industry 4.0 concepts and integrate basic networked I/O elements
• Apply industrial and electrical safety procedures
• Read, interpret, and produce technical drawings, BOMs, and dimensional measurement records
• Perform semi precision and precision dimensional measurements
• Select and use appropriate tools and fasteners for mechanical assembly
• Describe basic CNC operation and programming concepts
• Assemble, align, and troubleshoot mechanical drives, conveyors, and drive components
• Replace, wire, commission, and troubleshoot DC and AC motors
• Implement hard wired control logic and wire control enclosures
• Size, wire, and explain basic electrical distribution and panel components
• Select and apply appropriate circuit protection devices for basic control panels
• Apply basic grounding and earthing practices in panel and machine wiring
• Identify and explain the function of common AC components and perform basic tests to validate operation
• Measure voltage, current, resistance, and basic AC parameters using appropriate measurement devices
• Calculate and interpret reactance/impedance for simple circuits and apply Ohm’s law and power calculations
• Mount, align, and validate sensor types and integrate sensors
• Program, commission, and troubleshoot PLC sequences for conveyor, distribution, and sorting applications
• Conduct systematic commissioning, diagnostic testing, and fault isolation on electromechanical assemblies
• Perform preventive maintenance, basic repairs, and wear item replacement
• Apply cycle time analysis to optimize production flows
• Apply lean methods and PDCA problem solving to laboratory setups
• Use simulation and eLearning tools to design, simulate, and validate circuits and control logic
• Follow assembly and wiring documentation for torque specs, wiring diagrams, part lists, and safety instructions

Applicable Skills

Objective:

Working with a PLC efficiently requires a strong familiarity with the specifics of the programming environment and languages. This is exactly the purpose of this industry recognized certification. The students will work with high-end products from Rockwell Automation/Allen Bradley. This training program allows students to acquire hands-on experience with industrial control equipment. Realistic examples are used to motivate students to gain the skills needs to work with PLC controlled systems – which surround us in our daily lives. As a Rockwell Encompass Partner, Festo’s training is well suited for this environment.

Competencies

• Explain the operation and design of various relays.
• State/explain the three PLC sections.
• State/explain the three types of input devices.
• State/explain the types of memory in a PLC.
• Explain different types of PLC addressing.
• State/explain the three types of output devices.
• Convert different numbering systems used in a PLC.
• Explain various Boolean gates/truth tables.
• Demonstrate how to use a PLC for troubleshooting to resolve problems quicker.

Applicable Skills

Objective:

This certification is structured to encompass the full scope of integration validation, emphasizing network communication, security, and system verification in an Industry 4.0 setting. This certification focuses on industrial communication and network integration within the Industry 4.0 environment. Students gain hands-on experience with advanced communication protocols, network configuration, and system validation techniques essential for modern automated systems.

Competencies

• Implement OPC-UA Communication
• Configure Network Components
• Apply Routing Principles
• Design and Manage Firewalls
• Establish and Manage VLANs
• Conduct Factory Acceptance Testing (FAT)

Applicable Skills

Objective:

In the STEM Exploring Electricity industry recognized certification, students discover how the four disciplines connect as they explore and practice the skills needed to work with electricity. Once they are familiar with electric circuits, they will have the opportunity to design innovative solutions to real-world problems, challenges, and needs. The purpose of the STEM Exploring Electricity course is to challenge students to design electric circuits that are required to solve electrical problems typically found in both residential homes and commercial industry. As students explore and practice the skills needed to work with electricity, they will gain some of the basic knowledge required to work as licensed electricians or electrical contractors, or to become electrical engineers.

Competencies

• Gain an understanding of electric voltage, current, resistance, and power in series and parallel circuits.
• Practice wiring and testing electric circuits by connecting lamps, resistors, and electromechanical components, such as switches, a relay, and a motor.
• Demonstrate how to use a digital multimeter.
• Design electrical circuits to solve real-world problems.
• Apply Ohm’s Law to calculate voltage, current, resistance, and power in series and parallel circuits.

Applicable Skills

Objective:

The advanced PLC module builds on foundational and applied knowledge, focusing on deeper integration of PLC programming with other essential elements like Human Machine Interface (HMI) systems. Students learn to program, modify, and adapt PLC functions to address dynamic industrial applications, ensuring seamless integration of all the components within the CP Lab. The PLC acts as the central controller, coordinating interactions between actuators, sensors, and information systems, which are vital for teaching complex automation processes. Mastery of these skills is highly valued in modern industry due to the increasing reliance on automated and connected systems.

Competencies

• Program Complex PLC Systems
• Design and Implement Industrial Networks
• Upload, Download, and Manage Distributed PLC Systems
• Program Advanced PLC Functions
• Write, Customize and Optimize PLC Programs
• Develop Advanced HMI Applications
• Troubleshoot and Maintain IIoT-Connected Systems

Applicable Skills

Objective:

The Advanced Robotics certification provides in-depth training on robotic systems, their history, and modern applications. Participants will gain comprehensive knowledge of robotics, focusing on key topics such as cyber-physical systems, safety protocols, robot control, and automation. This certification emphasizes hands-on learning, where participants will engage in programming, operating, and troubleshooting advanced robotic systems. The training prepares learners for practical applications in manufacturing, engineering, and industrial automation, leveraging the latest in robotics technology and standards. This certification provides participants with both theoretical knowledge and hands-on experience in advanced robotics, covering topics from basic principles to cutting-edge technologies in automation and control.

Competencies

• Understand the Evolution of Robotics
• Implement Cyber-Physical Systems (CPS)
• Apply Lean Manufacturing Techniques
• Design and Analyze Network Topologies
• Identify and Mitigate Robotic Hazards
• Plan and Implement Robotic Production
• Program and Troubleshoot Robotic Systems
• Apply International Robotics Standards
• Analyze Robot Geometry and Degrees of Freedom
• Optimize Path Planning and Motion Control

Applicable Skills

Objective:

Mastering product identification and real-time decision-making is essential for Industry 4.0 operations. This certification provides in-depth knowledge and practical skills in integrating key technologies such as RFID (Radio Frequency Identification), Vision Systems, and automated decision-making into modern industrial environments. Participants will actively engage with RFID Tags, Readers, and Writers to understand how to track and manage products through various stages of an automated workflow. Additionally, they will learn to utilize Vision Systems for scanning QR codes and barcodes, enhancing the precision and speed of product tracking, sorting, and quality control. By exploring these technologies, learners gain hands-on experience in programming, integrating, and troubleshooting advanced Product ID systems. This certification equips participants with the necessary skills to enhance efficiency, accuracy, and data-driven decision-making in real-world smart factory applications, ensuring they are well-prepared to meet the demands of modern automated industries.

Competencies

• Determine Optimal Product ID Devices
• Understand Product ID Elements
• Set and Optimize Inspection Goals
• Minimize Inspection Time
• Identify Features or Defects
• Configure RFID Frequencies
• Integrate Various Barcode Types
• Data Analytics & Optimization
• Integration with IIoT Systems
• Multi-Technology Tracking
• Advanced Data Communication
• Cybersecurity in Product ID
• Remote Monitoring & Control
• Customizing Solutions for Industry Needs

Applicable Skills

Objective:

Industry 4.0 marks the fourth industrial revolution, integrating digital technologies like the Internet of Things (IoT), Cyber-Physical Systems (CPS), and advanced data analytics into manufacturing. This certification provides an in-depth exploration of how these digital advancements transform production, logistics, and maintenance. It emphasizes the creation of efficient, adaptable, and data-driven manufacturing systems. Participants will engage with concepts such as lean manufacturing, safety and risk management, and production planning within a connected, intelligent factory framework. This certification equips individuals with the skills necessary to design, implement, and optimize Industry4.0 systems, preparing them for the evolving demands of modern industry.

Competencies

• Understand Industry 4.0 Evolution
• Implement and Integrate Cyber-Physical Systems (CPS)
• Apply Lean Manufacturing Methods
• Design and Manage Network Topologies
• Perform Safety and Risk Management
• Utilize Production Planning and MES

Applicable Skills

Objective:

This certification provides a comprehensive approach to smart maintenance within an Industry 4.0 framework, emphasizing practical skills and strategic knowledge. The certification focuses on smart maintenance strategies and technologies in the context of Industry 4.0. Students will gain hands-on experience with advanced maintenance concepts, integrating predictive maintenance, cyber-physical systems (CPS), and process optimization.

Competencies

• Understand Maintenance Concepts
• Implement Smart Maintenance
• Select Appropriate Maintenance Strategies
• Operate and Troubleshoot Equipment
• Perform Predictive Maintenance
• Track and Optimize OEE

Applicable Skills

Objective:

Students who pass the Certified Industry 4.0 Technician – Applied comprehensive knowledge exam students will be skilled technicians who are able to assess and analyze the system as a whole. They can manage, investigate, repair and troubleshoot I4.0 systems to maximize operation and process control. They understand how individual components interact with each other to make the whole system run efficiently. To be eligible for the Certified Industry 4.0 Technician – Applied comprehensive knowledge exam students must complete the Industry 4.0 Associate - Fundamentals and all Level 2 Certifications listed as prerequisites.

Competencies

• Set up, commission and systematically troubleshoot complex electro-pneumatic systems.
• Calculate cost to generate and use compressed air and identify system inefficiencies for correction.
• Understand, describe, implement, and maintain vacuum systems.
• Understand and Utilize CoDeSys for programming and troubleshooting.
• Modify a current PLC program and integrate HMI (Human-Machine Interface) Applications.
• Describe and explain the function of RFID, Barcodes/QR Codes, and Vision Systems.
• Program and edit complex robot applications, incorporating sensors and other automated elements.
• Understand and incorporate critical safety measures, such as machine guarding, for robotic systems.
• Understand and explain basic networking fundamentals.
• Define and configure Manufacturing Execution System (MES) and related functionality.
• Utilize web services/email push delivery and explain the importance of data security.
• Explain how 3D Modeling of systems impacts production systems.

Objective:

This industry recognized certification will give participants the ability to explore and understand RFID (Radio Frequency Identification) utilizing Tags, Readers, and Writers as well as Vision Systems that utilize QR Coders/Barcodes. All of these elements provide critical data that modern industry relies on.

Competencies

• Choose the best Product ID device for various applications Determine inspection goals
• Estimate the inspection time
• Identify features or defects
• Define various methods of product identification
• Identify and explain the function of various elements of product identification
• Explain Radio frequencies: LF, HF, UHF, and SHF Systems
• Identify various barcode types
• Describe Symbology and Standards

Applicable Skills

Objective:

Building upon the base knowledge gained in the Level I Industry 4.0 Course, students will delve deeper into the IIOT (Industrial Internet of Things) as it applies to modern production systems. Much of the focus will be on how MES (Manufacturing Execution Systems) send and receive data from the production process. Participants will work with the MES and learn how to process, utilize, and protect critical data. The students will work with real production scenarios and real-world industrial equipment to incorporate HMI (Human Machine Interface) with the MES and equipment.

Competencies

• Define MES and related functionality.
• Configuration of MES.
• Incorporate HMI applications to a production system.
• Utilize web services/email push delivery.
• Explain the importance of data security.
• Explain how 3D Modeling of systems impacts production systems.

Applicable Skills

Objective:

Decrease production downtime, improve efficiency and increase output – All hinges on understand electricity and how to work with it safely. These industry recognized certifications have been specifically developed to give students the knowledge and skills required to enable them to work safely and effectively with electricity. The lab components of the training offer the student the opportunity to build, test and troubleshoot AC circuits and examine the operating voltages and currents related to proper circuit operation. Technicians will use various instruments to make circuit measurements and calculations.

Competencies

• Explain the working principles of an electrical circuit.
• Safely and effectively measure an electrical circuit.
• Identify, sketch and describe basic electrical components and devices.
• Build, test & troubleshoot basic electrical circuits.
• Read basic electrical circuit diagrams.
• Calculate impedance and inductive/capacitive reactance.
• Safely and effectively measure an AC electrical circuit using a DMM.
• Troubleshooting various complex AC circuits with faults using a voltmeter and ohmmeter.

Applicable Skills

Objective:

Decrease production downtime, improve efficiency and increase output – All hinges on understand electricity and how to work with it safely. These industry recognized certifications have been specifically developed to give students the knowledge and skills required to enable them to work safely and effectively with electricity. The lab components of the training offer the student the opportunity to build, test and troubleshoot DC circuits and examine the operating voltages and currents related to proper circuit operation. Technicians will use various instruments to make circuit measurements and calculations.

Competencies

• Explain the working principles of an electrical circuit.
• Safely and effectively measure an electrical circuit.
• Identify, sketch and describe basic electrical components and devices.
• Build, test & troubleshoot basic electrical circuits.
• Read basic electrical circuit diagrams.
• Calculate impedance and inductive/capacitive reactance.
• Troubleshooting various complex DC circuits with faults using a voltmeter and ohmmeter.

Applicable Skills

Objective:

This industry recognized certification adds on to the Basic Pneumatics course in Level I. Students will learn how to read and interpret electro-pneumatics circuits and dive deeper into how to maintain, troubleshoot, and repair pneumatic systems. This will extend knowledge of complex pneumatic systems and improves your troubleshooting skills. Practical exercises on training equipment for setup, commissioning, troubleshooting, and fault elimination facilitate the transfer of knowledge to real world industrial applications.

Competencies

• Set up and commission complex pneumatic systems.
• Systematically troubleshoot pneumatic systems.
• Know the role of PLC in automation and to integrate the PLC into the control section.
• Work with valve terminals.
• Interpret latest standards and regulations.

Applicable Skills

Objective:

Applied PLCs expands on the topics covered in Fundamentals of PLC and utilizes the same equipment. Students will go deeper into programming PLCs, incorporate HMI (Human Machine Interface) programming and modifying programs to include changes in the applications.

Competencies

• Program a PLC using ladder logic.
• Upload and download programs to/from a PLC.
• Understand and program basic PLC functions.
• Modify a current PLC program.
• Program HMI Applications.
• Understand and explain basic networking fundamentals.

Applicable Skills

Objective:

Working with a PLC efficiently requires a strong familiarity with the specifics of the programming environment and languages. This is exactly the purpose of this industry recognized certification. The students will work with high-end products from Rockwell Automation/Allen Bradley. This training program allows students to acquire hands-on experience with industrial control equipment. Realistic examples are used to motivate students to gain the skills needs to work with PLC controlled systems – which surround us in our daily lives. As a Rockwell Encompass Partner, Festo’s training is well suited for this environment.

Competencies

• Explain the operation and design of various relays.
• State/explain the three PLC sections.
• State/explain the three types of input devices.
• State/explain the types of memory in a PLC.
• Explain different types of PLC addressing.
• State/explain the three types of output devices.
• Convert different numbering systems used in a PLC.
• Explain various Boolean gates/truth tables.
• Demonstrate how to use a PLC for troubleshooting to resolve problems quicker.

Applicable Skills

Objective:

As manufacturing and industry becomes increasingly automated, the understanding of sensors is critical. Sensors are eyes, ears, touch, and feel of automated systems. They relay signals to the “brain” of the system in order for the system to react accordingly. This industry recognized certification will introduce the participant to various sensors common in the industrial auto-mation field. Hands-on experience plays a central role in teaching the fundamentals of sensors. Examples are used to demonstrate the general operational principles of different sensors. Special attention is paid to the selection of the right sensor, its connection, the correct setting and functional checking.

Competencies

• Understand and explain fundamentals of sensor technology.
• Recognize sensor functionality and select the appropriate sensor for various industrial applications.
• Interpret the language, symbology, and protocols commonly used in the sensor field.
• Explain how the various types of sensors work and function.
• Make electrical connections and test the sensor for proper operation.
• Troubleshoot, repair/replace a faulty sensor.

Applicable Skills

Objective:

As an Introduction to Mechatronics, this industry recognized certification aims to relay foundational information and develop hands on skills in the areas of Mechanical, Electrical, and Control Technology. Students will develop competencies to operate and maintain pneumatics, electricity, sensors, actuators, and controls. Utilizing real-world automation devices students will also gain additional skills in STEM (Science, Technology, Engineering, and Math). These skills that are at the core of automation, production, and manufacturing are in high demand. At the conclusion of the course, students will be prepared to enter into high levels of Mechatronics and Industry 4.0 training, as well as filling much needed career positions such as certified production technicians and/or operators.

Competencies

• Explain the function of electro-pneumatic systems.
• Explain and demonstrate the function of Stacking, Conveying and Handling Systems.
• Identify the components of automated systems.
• Explain and demonstrate the functionality of Pneumatics, Electrical and Mechanical components.
• Utilize software tools to design, simulate and control automated systems.
• Identify the elements of Programmable Logic Controllers.
• Analyze logic circuits and develop sequence programs.
• Apply the engineering design process to create automated systems and solutions.
• Apply critical thinking, problems solving, and teamwork.

Applicable Skills

Objective:

Students who pass the Certified Industry 4.0 Associate – Fundamentals comprehensive knowledge exam will be well rounded machine operators/technicians, with responsibility for efficient operation of the equipment. They will ensure that the system is running at maximum capacity with an understanding of the role of each component and device. They can identify malfunctions and make minor repairs. To be eligible for the Certified Industry 4.0 Associate – Fundamentals comprehensive knowledge exam students must complete all other Level 1 Certifications listed as prerequisites.

Competencies

• Understand and implement safe operation and maintenance of machines and processes.
• Troubleshoot, address common issues in electromechanical systems.
• Perform routine maintenance activities.
• Read and interpret schematics, blueprints, and technical drawings.
• Operate and maintain fluid power systems.
• Effectively work in a team environment and communicate clearly and efficiently with direct and indirect colleagues.
• Perform basic robot programming and operation.
• Identify and explain the components/ functions of a PLC and perform basic PLC programming.
• Describe the function of various sensors and select the correct sensors for different applications.
• Understand and explain the basic concepts and terms of Industry 4.0 and how digitalization is impacting the industry, our daily lives, and cyber-security.

Objective:

The driving force behind most industrial applications is Mechanical Systems. Gears, drives, bearings, pulleys, and more are found in nearly everything that moves. The Mechanical Systems course covers the installation, use, maintenance, and troubleshooting of mechanical drive components and systems. The industry recognized certification is divided into various topics which deal with the components encountered in industry. The learning is based on practical, hands-on tasks to build know-how in operating and maintaining these vital systems.

Competencies

• Familiarization with mechanical drives and their roles in industrial applications.
• Properly install different types of mechanical drives and the importance of following specific protocols.
• Identification of the main components of the mechanical drive systems in industrial installations.
• Familiarization with ball screws and linear ball bearings.
• Installation of ball screws and linear bearings and how they are used in linear guide assemblies.
• Have learned what backlash is, in regard to ball screws, and how to minimize or eliminate it.
• Pitch, lead, and start of a ball screw, and know how to determine and calculate these parameters.
• Familiarization with the relationship between the pitch, lead, and start of a ball screw, as well as their effects on the ball screw speed.
• The main elements required for the lubrication and maintenance of linear bearings and ball screws.
• Familiarization with the basic principles of shaft alignment in applications requiring the coupling of two machines.
• Learn how to perform shaft alignment using the straightedge and feeler gauge, rim and face, reverse dial indicator, and laser (optional) methods.
• How the coupling of two machines requires a device called a coupling.
• Different characteristics and typical applications of the following coupling types: flange, flexible sleeve, chain, gear, grid, and universal joint couplings.

Applicable Skills

Objective:

This pneumatic industry recognized certification training covers the use of compressed air for pneumatic control and as a signaling medium. A complete overview is given, covering compressors, storage, dryers and distribution as well as the design, construction and operation of a range of actuators, valves and ancillary equipment. The relevant ISO symbols are introduced and included in the circuit diagrams. This course ensures a sound competence the safe operation and maintenance of one of the most common automation elements in industry.

Competencies

• Interpret and draw pneumatic symbols.
• Construct and troubleshoot pneumatic circuits.
• Determine root cause of component failure.
• Make speed adjustments to actuators.
• Explain the force/pressure/area relationship.
• Describe the different states an actuator can assume and the importance of each.
• Identify/explain function of pneumatic components.

Applicable Skills

Objective:

This hydraulic industry recognized certification training is designed to familiarize students with the construction and operation of hydraulic components. Investigating the construction and operation of a range of hydraulic equipment, this hydraulic training course covers the fundamental principles of hydraulics as well as the individual components. Valves controlling pressure, flow rate, sequence and direction of flow are included and practical exercises are used to demonstrate their operation, based on standard symbol circuits. Maintenance and a systematic approach to fault finding are also covered.

Competencies

• Design, assemble, test, and troubleshoot basic hydraulic circuits. Identify and describe the construction, design features, and operation of hydraulic components.
• Interpret technical specifications and data relating to hydraulic components and systems.
• Identify and explain graphical symbols for hydraulic components.
• Describe fundamentals of oil flow.

Applicable Skills

Objective:

Applied PLCs expands on the topics covered in Fundamentals of PLC and utilizes the same equipment. Students will go deeper into programming PLCs, incorporate HMI (Human Machine Interface) programming and modifying programs to include changes in the applications.

Competencies

• Program a PLC using ladder logic.
• Upload and download programs to/from a PLC.
• Understand and program basic PLC functions.
• Modify a current PLC program.
• Program HMI Applications.
• Understand and explain basic networking fundamentals.

Applicable Skills

Objective:

The Applied Robotics Course expands on Robotics Fundamentals. Students will work more extensively with the CIROS software and real industrial robotic applications. Robots rarely do work in isolation. They interact with other manual and automated systems. The MPS Robot Cell allows students to learn about these topics and how to program and edit robot programs and positions to accomplish various tasks.

Competencies

• Program and edit complex robot applications.
• Incorporate sensors and other automated elements into the robot application.
• Effectively work with subroutines.
• Efficiently maintain and service industrial robots.
• Teach precise robot positions.

Applicable Skills

Objective:

Today, and in the future, Robotics are becoming more and more common. From repetitive tasks to highly complex interaction with humans, robots can be found. This industry recognized certification is designed expose students to the various types of robots and the various ways they can increase productivity in industrial applications. While these robots can replace low skilled human tasks, they require people with technical skills to program, operate and maintain them. Upon completion of this industry recognized certification, students will have worked with various types and brands of robots – learning how to program, teach positions, and work safely with these critical elements of modern industry.

Competencies

• Identify and explain the design and function of various types of robotic systems.
• Safely operate and maintain robotic systems.
• Program various robotic systems.
• Commission and teach robotic programs and positions.
• Understand and define control instructions.
• Utilize conditional statements.
• Incorporate sensors and other applications with a robot application.

Applicable Skills

Objective:

This comprehensive course guides students through detailed project-oriented learning activities. Starting with the basics of each sensor, students perform practical exercises in a simplified work environment, allowing them to focus on smart sensors. Students can also connect these sensors to a PLC over PROFINET®, Ethernet/IP™ or Modbus®, just like in industry. Once the fundamentals are mastered, more complex I4.0 learning systems such as MPS, CP Lab, or CP Factory, offer further training opportunities: the wide variety of sensors integrated into these systems allows students to put their knowledge into practice and deepen their understanding of the role of sensors within a complete manufacturing system.

Competencies

• Gain an understand of what Industry 4.0 is, and how smart sensors are an important part of implementing Industry 4.0.
• Be familiar with the main differences between smart sensors and regular sensors, and what advantages they offer over regular sensors.
• Gain an understand of the principles of operation of the most common sensor types: inductive proximity sensors, photoelectric sensors, ultrasonic sensors, process sensors, RFID read/write devices, and barcode readers.
• Be familiar with the communication protocols used to communicate with smart sensors, such as IO-Link and Profinet.

Applicable Skills

Objective:

Identify the different circuit levels and types and sizes of electrical conductors used in those circuits. Introduce the applicable regulations concerning cutting and terminating branch/series level electrical wire and cables. Evaluate the student’s ability to safely and correctly use professional wire termination tools to terminate electrical conductors using graded lab activities and tests.

Competencies

• Understands and can identify the four circuit levels and the regulations concerning cutting, stripping and crimping electrical wire.
• Understands the advantages and demonstrates the proper use of the latest electrical wire termination tools for cutting, stripping and crimping
• electrical connectors on copper and aluminum wire.
• Demonstrated the use of professional grade electrical wire termination tools to cut, strip and crimp electrical connectors on Series wire sizes.
• Understands the theory of Wire Termination as well as common connector and cable types.
• Demonstrated connector crimp profile recognition and limitations.

Applicable Skills

Objective:

Master essential skills in our Basic Electrical Installation course, covering Electrical Terminology, Safety, Tool Identification, Conductor Preparation and Termination, Switch, Receptacle and Lighting Installation, and Basic Conduit Installation. Gain hands-on experience for success in the electrical field.

Competencies

• Attain a thorough understanding of electrical terminology and safety protocols, ensuring a secure and informed approach to all electrical tasks.
• Identify and proficiently use essential tools across various electrical applications, enhancing productivity and precision in daily tasks.
• Develop practical skills for precise wire stripping, termination techniques, and meticulous cable preparation, crucial for successful conductor handling and cable installations.
• Demonstrate proficiency in the installation of switches, receptacles, and lighting components, emphasizing safety protocols and effective practices for creating functional electrical systems.
• Prioritize safety in electrical component installation, incorporating industry-recommended protocols and best practices to ensure a secure working environment.
• Establish a strong foundation in conduit installation, covering Electrical Metallic Tubing (EMT), bends, fittings, and hands-on exercises. This knowledge is essential for successful conduit cutting and installation.

Applicable Skills

Objective:

Identify the different circuit levels and types and sizes of electrical conductors used in those circuits. Introduce the applicable regulations concerning bending, cutting, stripping and terminating service level electrical wire and cables. Evaluate the student’s ability to safely and correctly use professional wire termination tools to terminate electrical conductors using graded lab activities and tests.

Competencies

• Understands and can identify the four circuit levels and the regulations concerning cutting, stripping and crimping electrical wire.
• Understands the advantages and demonstrates the proper use of the latest electrical wire termination tools for cutting, stripping and crimping
• electrical connectors on copper and aluminum wire.
• Demonstrated the use of professional grade electrical wire termination tools to cut, strip and crimp electrical connectors on Service wire sizes.
• Understands the theory of Wire Termination as well as common connector and cable types.
• Demonstrated connector crimp profile recognition and limitations.

Applicable Skills

Objective:

The history of the knockout punch and its applications will be explained. Compare the various knockout punch drive methods available and their influence on productivity, ergonomics and tool life. Demonstrate safe and proper use of manual, hydraulic and battery powered knockout punch systems. Evaluate the student’s ability to select and properly use manual, hydraulic and battery powered knockout punch systems to create accurate panel layouts using lab activities.

Competencies

• Demonstrated the proper use of professional tools for creating pathways for cabling through commercial and residential framing materials and
• ingress into metal panels and control boxes.
• Understands the advantages and proper use of the latest professional wire pathway making solutions used in the trades.
• Understands the theory of Wire Pathways and Types of Materials.
• Demonstrate understanding of Knockout tools for Wire Pathway Creation.
• Understands and follows industry safety and regulations.

Applicable Skills

Objective:

Understand the applications and operation of insulation and ground resistance testers. Learn to interpret resistance measurements and how to safely use digital insulation resistance and clamp-on style ground rod resistance meters to take measurements in order to successfully complete lab activities.

Competencies

• Understand the applications and operation of insulation resistance and ground rod resistance testers.
• Measure insulation resistance on conductors, transformers and motor windings
• Measure ground rod resistance with a clamp-on style ground rod resistance tester
• Interpret category ratings for meters and test leads.
• Apply electrical principles and laws to calculate resistance
• Understand the importance of electrical safety guidelines and PPE best practices

Applicable Skills

Objective:

Introduce the key theories behind rotary hole making. Explain the benefits of tool designs and materials when choosing rotary cutting tools and their effect on workmanship and productivity. Demonstrate the safety, proper use and maintenance of professional rotary pathways tools. Evaluate the student’s ability to choose and safely use the proper tool for creating pathways in various materials using lab activities.

Competencies

• Demonstrated the proper use of professional tools for creating pathways for cabling through commercial and residential framing materials and
• ingress into metal panels and control boxes.
• Understands the advantages and proper use of the latest professional wire pathway making solutions used in the trades.
• Understands the theory of Wire Pathways and Types of Materials.
• Demonstrate understanding of Rotary tools including spade bits, twist bits, masonry bits and step bits for Wire Pathway Creation.
• Understands and follows industry safety and regulations.

Applicable Skills

Objective:

Understand the principles of 3 phase electricity and the application of phase sequencing and motor rotation. Learn to interpret test instrument category ratings and how to safely use a digital clamp-on meter to take measurements in order to successfully complete lab activities related to 3 phase motor installation and troubleshooting.

Competencies

• Demonstrating safe and efficient use of a digital clamp-on multimeter
• Understanding and performing calculations of electrical principles and laws
• Demonstrate understanding of 3 Phase Sequence and Motor Rotation
• Understands how to measure AC/DC Voltage

Applicable Skills

Objective:

The Snap-on Multimeter Certification is awarded to students who have been trained in the use of Snap-on advanced electrical monitoring equipment. The knowledge and experience gained in this critical discipline are TOOLS FOR LIFE essential to a successful career in critical industries such as automotive repair, transportation, wind power, manufacturing, HVAC, and robotics. This certification includes training on the problem-solving capabilities of Snap-on digital multimeters — the same technology used by professionals in the workplace. Training is focused on subjects from basic applications to advanced troubleshooting. This certification provides a widely recognized endorsement of technical expertise and demonstrated achievement. When students successfully complete this Snap-on certification, they obtain one of the most requested skills in the industry today.

Competencies

• Multimeter controls and operation
• Meter display readings and symbols
• Importance of proper terminal connections
• Basic applications
• Troubleshooting techniques
• Hands-on operation of Snap-on multimeter models
• Lab exercises
• Online testing

Applicable Skills